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First U.S. Offshore Wind Turbine Factory Opens in Virginia, But Has No Customers Yet

Gamesa, which just opened the nation's first offshore wind turbine factory, isn't expecting the U.S. market to take off until 2015

By Maria Gallucci

Feb 17, 2011

Wind energy giant unveiled America's first offshore turbine factory this month in Norfolk, Va., to eventually supply windmills for projects and build a competitive home-grown industry that is now essentially run by Europe.

The announcement addresses speculation over whether the U.S. is moving into the emerging offshore manufacturing industry. But for a nation that still doesn't have a single turbine in its waters, the news invites another question: Who will be Gamesa's first customer?

David Rosenberg, a spokesperson for Langhorne, Pa.-based Gamesa North America, was tightlipped on the matter in an interview with SolveClimate News. He said only that the company would be eyeing Virginia's coast to install its new G11X turbine, a state that is ripe for wind development but has no ventures on the books, in addition to three other East Coast sites.

About a half a dozen proposals are on the drawing board for U.S. waters., the most famous of which — the long-beleaguered 130-turbine, 468-megawatt Cape Wind offshore farm in Nantucket Sound, Mass. — is slowly inching forward.

Developers finally completed a decade-long permitting process in January, and experts say it could be completed in the next three years.

and are expected to build 150 turbines off the coast of Delaware. Other projects are at various stages in Maryland, New Jersey, New York, Rhode Island, North Carolina and Texas, while Ohio wants to build a 20-megawatt, $100 million wind demonstration project on Lake Erie.

By contrast, nine European countries already boast nearly 3,000 megawatts of total installed maritime wind capacity, according to the European Wind Energy Association.

The (DOE) is eager to catch up. It has set a goal to install 10,000 megawatts of offshore wind capacity by 2020 and 54,000 megawatts by 2030, in an effort to help reach the administration's goal of getting 80 percent of the country’s electricity from cleaner sources by 2035.

Achieving U.S. Offshore Goals with U.S. Turbines

Rosenberg said the new in Virginia could give the U.S. a chance to reach its offshore energy goals through its own manufacturing capabilities.

Existing turbines are mostly built and installed in northwestern Europe, he said.

The center's team of 50 engineers and manufacturers is already at work to design the prototypes for two 5-megawatt G11X turbines. They plan to install one on land and the other at sea by the last quarter of 2012, Rosenberg explained. The final technology will be sold to domestic and international wind farms.

"For the U.S. to become a leader in offshore technology, we need to have our own centers of excellence and be able to design and develop these types of products," he said.

"Currently, we don't have a similar type of technology center in the U.S., and by creating this center, we certainly have raised the bar in North America for having this type of technology development."

Following the development of the prototypes at the Virginia center, Rosenberg continued, would be a period of refinements, technological improvements and possibly building future generations of turbines.

"Right now, we are still waiting for the [offshore wind] market to take off in North America and the United States," he said. "Our thoughts are that by 2015, that's when the market will really take off."

A Turbine Factory is Born

Gamesa North America, a division of Spanish wind turbine maker , teamed up with a century-old shipbuilding company in Newport News, Va., to jumpstart the initiative last October.

Gamesa has more than 20,000 megawatts of land-based wind energy installed in 30 countries on four continents, according to the company. Northrop Grumman's other sectors include aerospace, electronics and technical services to governments and businesses worldwide.

Come on America

Come on America, you lagging behind on offshore wind turbine. Here is a good one in the UK

300 MW of Clean Energy Production with offshore wind.


Setting the record straight

I would like to bring to the attention of all readers of this story that the headline is misleading and factually incorrect.   Gamesa, in conjunction with our technology partner Northrop Grumman Shipbuilding opened the Offshore Wind Technology Center  in Chesapeake, Virginia on February 10, 2011. 

The center is home to 50 engineers who are in the process of designing and developing the Gamesa G11X 5.0 MW offshore wind turbine.  The center is housed in a three story office building and has no manufacturing capability, today or forever.  In addition, Gamesa does not have any manufacturing facilities in Virginia.   Gamesa’s North American manufacturing sites are located in Pennsylvania.

The G11X  being designed at the Chesapeake, Virginia center. is a “global product” and will be initially used in Europe where the market is well established.

Wind Farms the way forward

Hope its the first of many, personally I think they are great and look beautiful.

Pretty funny that an OEM

Pretty funny that an OEM would be boasting about raising the bar in terms of technology, when 1. that OEM hasn't ever built an offshore wind turbine, 2. it hasn't been able to sell its 4.5 MW onshore machine to anyone, and 3. its 2.0 MW products are viewed as marginally financeable in the US because of a history of warranty issues and poor after-sales support.  I guess you say anything that might pump the stock price...

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